Photovoltaics International Papers

This review is based on primary research of global solar cell and thin-film manufacturing companies that are either currently manufacturing, expanding manufacturing, building facilities for manufacturing or progressing towards establishment of manufacturing facilities.

The past year was characterised by MW-range solar power plants and it was also a year with the highest market growth related to large-scale photovoltaic systems ever. Not only in Spain, where progress does not need to be commented upon at all, but also in some other countries where the cumulative installed power increased significantly. In the European Union progress was observed in among other countries Italy, Czech Republic and France; the German market however decreased slightly but in terms of capacity of installed power output Germany was, despite the market explosion in Spain, almost the same as in year 2007.

Crystalline wafer and thin-film photovoltaics manufacturing have experienced dramatic expansion in recent years, but future growth requires increasingly effective strategies to reduce costs and increase the competitiveness of PV power. Reducing PV manufacturing costs has been a prime focus of the industry. In the current climate, cost reduction is especially critical given the industry shakeout that many analysts are forecasting. Now more than ever, it is important to bring manufacturing capacity online quickly and cost effectively. The vast majority of commercial-scale PV manufacturing capacity is new construction (greenfield), meaning it is purpose-built on an unused piece of land; however, there are alternatives. This paper will outline opportunities for re-use of existing obsolete semiconductor fabs, and the steps required to convert from one manufacturing strand to another.

Three buzzwords dominate the discussion about the future of the photovoltaic market in the U.S. right now: ITC (investment tax credit), credit crunch, and Obama. All three have the potential to shape how the solar industry will look in the next decades. Primary data results from EuPD Research show that after a year that featured much wailing and gnashing of teeth, market participants are now “realistically optimistic” on the prospects for the industry, despite the influence of the international credit crisis.

The continued tight supply and high cost of polysilicon, coinciding with the growth in demand for solar energy, has been a key catalyst for the rapid adoption of thin-film technologies in just the last two years. Although the technology has in development for over 15 years, it is only now that thin film has emerged as a viable low cost-per-watt alternative to conventional crystalline silicon cells. Taiwan, a powerhouse in the electronics and microelectronics industries, is also turning its attention to photovoltaics. Playing catch-up is something at which the Taiwanese have proven to be very effective, with a growing emphasis on thin film as a means to become another major centre and net exporter.

In the perpetual struggle to reduce the costs associated with PV energy generation, one aspect of the manufacturing process has potential to shine. To date, the PV sector is dominated by crystalline silicon wafers (90%), which largely use silver as the conducting medium for the front side grid, and to a lesser extent the backside contact. The conducting media are crucial to the overall efficiency of the cell by providing the means for current to flow when sunlight strikes the doped silicon wafer. This paper presents silver as a vital factor in the PV process, and discusses the future industry requirements as well as a projection for the overall silver market for the next eight years.

This paper presents a detailed assessment of the value of photovoltaic energy within the German energy supply structure, taking into account the correlation between actual consumption and local power generation. Contrary to previous statistical approaches, this paper takes a new dynamic approach, modelling the dynamic behaviour of the PV power generation as a one-year time series. A comparison with the time series of the power demand allows assessment of the value of PV energy. The value of PV energy mainly results from its ability to substitute conventional power generation and the benefit of this kind of decentralized power generation for network stability and quality. An evaluation of these aspects is carried out for the year 2005 and a likely scenario in 2015.

Back-sheet materials for photovoltaic modules serve several purposes such as providing electrical insulation, environmental protection and structural support. These functions are essential for modules to be safe for people working near them and for the structures to which they are attached. To ensure that all modules meet a minimum set of requirement, they must pass qualifications tests such as IEC 61646, 61215, 61730, and 62108. This paper puts forward the design and composition requirements of back- and front-sheet materials for achieving the highest possible quality performance from PV modules.

Apart from some obstacles and bureaucratic hindrances, the Italian PV market has recently joined the upper echelons of the solar industry. Along with small and medium-sized systems, the commercial and large-scale segment in particular has a great deal of promise. Even though the local industry is still trying to block the domestic market from international competitors, increasing numbers of foreign investors are entering the market. In this close-up of the Italian PV market, the country’s participation in the solar energy industry is reviewed and a projection to 2010 is given, with particular emphasis on the country’s potential to be a major player in the large-scale installation sector.

The reliability of United Solar Ovonic (Uni-Solar) triple-junction amorphous-silicon thin-film photovoltaic modules is critical to their success in an increasingly competitive PV market. Modules must show useful operating lifetimes of 20 to 30 years, and although module efficiency is very important, the total energy that a module will produce largely depends on its operating lifetime. Thus, module reliability must be evaluated to estimate lifetime and establish customer warranty periods. While real-world outdoor exposure testing is necessary and important, accelerated environmental test methods must also be utilized to provide more rapid feedback regarding failure modes, design flaws and degradation mechanisms. The following paper gives an overview of the methodology used to ensure long-term reliability of Uni-Solar flexible thin-film modules.